Name : Saravanan
Job Category : Others
Qualification : B.sc+PG-Diplomo in Polymers+PG-Diploma in Material
Work Exp : 18yrs
Expected Salary :
Address : 79/1 C.S.REDDY BUILDING, MUNEKOLALA, MARATHAHALLI,
City : BANGALORE
State : KARNATAKA-560037
Email Id : somasaravanan19@rediffmail.com
Contact No. : 09600214173/9663884760
Profile Description : S. SARAVANAN
Mobile: 9600214173/9663884760
Phone:04171-226219 somasaravanan19@rediffmail.com
saravanansomasundaram@yahoo.com
Job Objective: Middle level positions in Quality Assurance, Production Operations, Process Improvements with leading organisations in the Thermo Plastics, Composite (Polymers), Construction Chemical sectors.
Professional Profile
Technically accomplished professional with over 15 years rich experience in Quality Assurance, Production Operations, QMS Implementation & Compliance, Process Improvements with well known organisations. Currently designated as Manager-Qc-Productin with Belroc Construction Chemicals (India) Pvt Ltd. at Bangalore. Proven abilities to enhance production process operations, optimise resource & capacity utilisation, escalate productivity & operational efficiencies. Significant experience in conducting various Tests & Inspections on Raw Material, Packaging and Finished Goods. Well versed with ISO 9001:2000, IS 2645 norms. Enterprising leader with excellent analytical, planning and problem solving skills.
Areas of Expertise
Manage testing Quality Assurance
& inspection of raw material, packaging, finished products, expired raw material and maintain records of the same as support to Design & Production Operations.
Conduct testing of returned material and suggesting corrective actions for reprocessing the same.
Oversee implementation of Quality Systems to streamline and standardise work flow.
Execute local modifications and technical service requests coming from regional Sales & Marketing personnel.
QMS Implementation & Compliance
Develop & implement SOPs to meet ISO 9001:2000 standards.
Conduct regular internal audits and reviews to ensure adherence to pre-set norms.
Handle testing and maintenance of records as per IS 2645 standards.
Production Operations
Oversee production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules.
Coordinate for implementation of preventive & predictive maintenance schedules for improving the overall reliability and safety of personnel and production processes.
Mentor subordinates and ensure amicable employee relations on the Shopfloor.
Process Improvements
Monitor processes & identify deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes.
Conduct Process Capability Studies to identify variance from control limits.
Deploy appropriate tools so as to take appropriate actions to achieve and maintain a state of statistical control and improve capability of processes.
Organisational Experience
Worked in STP ltd Goa as Manager-R&D since sep2010 to Nov 2010
Involving quality control and R&D activities in construction chemicals.
worked in Belroc construction chemicals india private ltd
Bangalore, as MANAGER-QC-PRODUCTION since August 2008 to july2010
Resposibilities:
1. Overall incharge of Factory (QC,Production, Despatch,Purchase)
2. Incharge of ISO & IS
3. Formulating all construction chemicals(grouts, tile adhesives, admixtures,epoxy floorings,epoxy coatings, waterproofing compounds,surface aids,grouts and anchors,concrete repairs,adhesives and sealants,protective coatings,
4. New product developments.
5. Cost reduction
6. Sourcing of raw material and packing material suppliers.
7. Maintaining good laboratory practice.
8. Modification of concrete admixture as per customer request.
9. Application studies of admixtures based on polymeric dispersants like lingo sulphonates, salts of naphthalene formaldehyde,melamine formaldehyde, and polycarboxlyics.
10. Fine tuning of admixtures based on the properties like water reduction, set retardation,slump retention, water proofing,self compacting concrete,microconcrete, and underwater concrete.
11. Hands on experience in various range of products like repair grouts, structural grouts, cementitious underlay self levelling&epoxycoatings,solvent free coatings.
12. Hands on experience in laboratory equipments like compression M/C, viscometer, moisture analyser, colour spectrometer.
13. Preparing free samples like admixtures, epoxy floorings, coatings, grouts, waterproofing, surface aids,concrete repairs ,anchor grouts, adhesives and sealants as per the request from marketing and sales.
Since Dec’05 to july 2008 at Fosroc Chemicals (India) Pvt Ltd. as Sr.Quality Control Chemist
Overseeing the implementation and adherence to HSE & QMS (ISO 9001:2000) requirements & procedures in day to day activities.
Conducting tests on raw material like Polymeric Resins and Hazardous Chemicals.
Also responsible for New Raw Material testing and evaluation, revalidation of Raw Material.
Focus is on reducing raw material complaints and maintaining good laboratory practice.
Responsible for issuing Test Certificates to customers.
Involved in comparison study of different type of admixtures.
Involved many R&D activities in grouts and tile adhesives.
Exposure in cementitious products, admixtures, epoxy coatings,Floorings& joint sealants.(CONSTRUCTION CHEMICALS)
Preparing free sampls like admixtures, epoxy floorings, anchor grouts, adhesives and sealants as per the request from marketing and sales.
Jun’97-Nov’05 at Hindustan Aeronautics Ltd, (LCA), Bangalore. Last designated as Polymer Chemist - Composite Quality Department.(Aircraft research and development centre)
Managed the gamut of tasks including Production, Quality, Process Improvements for manufacture of Composite Parts for Light Combat Aircraft with a team of 25 Technicians.
Achieved Production targets within the period given by Higher Authorities.
Successful in reducing Raw Material complaints.
Reviewed Travel Test Coupons of composite assemblies list of parts in co-ordination with Quality Assurance.
Effectively followed up for Sub Contracted Parts; with focus on preparing technical acceptance and study of comparative statements.
Managed testing of composite materials for quality control of Polymeric Raw Materials.
Acquired knowledge of NDT (ultrasonic testing), techniques, ISO / MIL standards & ASTMD.
Conducted Mechanical Tests in UTM (Instron Machine) for process control of Carbon / Kevlar / Glass Fibres (ilss @ rt, 150 c, Flexure, Flat wise Tensile Test).
Carried tests and analysed results for the following modules of the Thermal Analysis System:
Differential Scanning Calorimetry for incoming inspection
Thermal Mechanical Analyser / Dynamic Mechanical Analyser for data generation and other studies.
Thermo Gravimetric Analyser for volatile content.
Executed an Environmental Project for Light Combat Aircraft and generated data for the same.
Previous Work Experience
Mar’94-Jun’97 Polytech Industries Production Incharge
May’91-Feb’94 Omega Cables Ltd. Production Supervisor
Education
PG Diploma in Materials Management from Annamalai University
PGD-PTCT from Central Institute of Plastics Engineering & Technology
B.Sc from University of Madras
IT Skills: Windows 9X / NT, MS Office, MS Excel, ERP
Personal Details
Date of Birth: 19th February 1966
Address: # 79/1 Srinivasa reddy building, Munnekolala, Near Ellamma temple,
Flat No. 202 IInd Floor, Marathahalli Bangalore-17
Date : 05-01-2011 Yours Faithfully,
Bangalore-37 (S.SARAVANAN)
NOTE: PRSENTLY DOING SIXSIGMA&LEAN MANAGEMENT(BLACK BELT CERTIFICATION) ITS NOTHING BUT BUSINESS IMPROVEMENTS.